Quality control

Quality Commitment

Ensuring THE highEST Quality products & SERVICES

Direct Wire strives to exceed customer needs with a passionate commitment to quality and care throughout its production and service operations. Our Quality Objectives Process (QOP) provide specific business targets and detailed direction to internal personnel, vendors and suppliers, and other third-parties.

Once developed, communicated, and implemented, we closely monitor QOPs and use statistical methods to track key measurables and meet defined goals. Additional measures, including regular internal audits and management reviews, help assess and continuously improve quality objectives.

Direct Wire’s dedication to superior quality and strict compliance with manufacturing and industry standards (UL, ASTM, SAE, MSHA, and more) has earned our company approved supplier status, pushes us to continually improve all areas of our business, and provide the highest-quality products and services on time, every time.

On-site quality lab

Direct Wire’s quality program is integrated into every aspect of our operations, and we are one of the very few wire and cable manufacturers to invest in on-site laboratory capabilities and qualified personnel. Our technical specialists use a range of advanced equipment to conduct rigorous quality, performance, safety, and compliance testing on every production run.

Our Testing Capabilities

  • Detailed Cable Examination
  • Resistance (Various) Testing — Insulation and Jacket
  • Fault Testing — Insulation and Jacket
  • Cold-Bend Testing
  • Physical and Mechanical Property Testing
  • Flame Resistance Testing
  • Flexibility Testing
  • Accelerated Air and Oil Aged Testing
  • Fluid Compatibility Testing
  • Direct Current Resistance (DCR) Testing
  • Dielectric Withstand Testing (Wet or Dry Test Methods)
  • Solderability Testing

Additionally, we leverage our linked internal network to directly connect operations, production, and quality for real-time data monitoring, historical analysis, and preventive actions.

Quality Lab


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